Leading Component & Wire Harness Specialist to Join 170 Suppliers & Manufacturers This fall, CAI — a leader in custom component and wire harness manufacturing since 1986 — will once again be attending the region’s largest design and contract...

Leading Component & Wire Harness Specialist to Join 170 Suppliers & Manufacturers This fall, CAI — a leader in custom component and wire harness manufacturing since 1986 — will once again be attending the region’s largest design and contract...
Make Sure Your Potential Harness Partner Has the Answers You’re After Wire harnesses are critical components when it comes to the performance of countless electronic devices, supplying the power and data to make them work reliably. When you need custom wire...
Exploring 12 Common Sensor Types & Their Impact on Performance, Safety, & Convenience From kitchen appliances to vehicles, electronic sensors have long been essential components inside the devices we enjoy as a society. Sensors are used to detect...
Why CAI is Your Wire Harness Cost Savings Solution In the increasingly competitive world of modern manufacturing, wire harnesses are essential components across a broad range of industries, from automotive and aerospace to industrial machinery and consumer...
Intricate Wire Harnesses Require Custom Solutions From Trusted Experts Used in countless electrical applications, wire harnesses come in all shapes, sizes, and complexities. While a “simple” wire harness organizes a handful of wires into a bundle for basic...
Because CAI is committed to surpassing our customer’s expectations, we don’t just offer harness assemblies. We provide customized cosmetic options for wire harness assemblies that will serve to increase their safety and functionality.
Most of our products may be hidden in the core of precise manufacturing projects, however, our cosmetic options become exceptionally useful during the servicing of those machines and systems. At the forefront of our cosmetic options is overmolding of different colors for your wires. We offer functionality to the servicing side of products by providing colors that help identify those wires. This is a sizable benefit when it comes to the schematic operating of your product design. The color-coding of harness assemblies helps support the assembly of new products, and acts as a sort of road map for where certain wires should be located.
Additional customized cosmetic options for wire harness available include labeling, color matching, color overmolding, branding printing and more.
We value supporting our customers who specialize in constructing safety equipment and offer the convenience of color coding their safety wires for increased recognizability.
Furthermore, we have the ability to custom color exterior or individual wires, standard wires and wire jackets. We understand that your appliances and products require technically precise wiring, usually composed of a specific sequence of wires. We support your company by color-coding your wires in that precise sequence to ensure they are easily identifiable. Our customer-centric culture means we work closely with each customer to ensure your cosmetic options are just what you desire.
CAI provides custom overmolding for wire harness assemblies to enhance the harness’ safety. Providing coloring to your overmoldings add to their safety factor.
The process is similar to injection molding, where various resins are melted and mixed. However, to add certain colors, we inject the resins with color.
CAI also offers printing options as an aesthetic and functional benefit for wire identification, tracing and branding. We can custom overmold a wire with a certain color, then print and match the name brand on the wires and jacket. Another option is printing stripes on wires which aid in necessary tracing and operational service coding.
So, if you’re looking for cosmetic options for wire harness that will increase the functionality of your custom wire harnesses, look no further than CAI.
Since 1986, CAI has delivered custom, high-quality components and wire harness manufacturing to customers across the globe. Offering a personalized approach to every project, CAI partners with customers to create innovative products that exceed industry standards.
Whether we’re creating niche product prototypes or helping a customer turn their idea into a full production run, CAI’s turnkey manufacturing approach delivers a complete product from design to delivery.
CAI’s expertise allows us to produce cost-effective wire harnessing solutions in most any industry or project. We understand the idiosyncrasies of your detailed plans and why following your process is so important. Our personalized, customer-centric process will make sure that your project’s every need is met.
For more information on why our wire harnessing process is the best fit for your project, visit the wire harnessing page on our website or reach out to our team to start work on your custom project.