Custom Overmolded Cable Assemblies | Watch the Overmolding Process

You may have a wire harness to protect your wires, but what does the next step look like? In order to properly protect and organize your cables and possibly brand identify your connector, CAI recommends our highly durable, water-resistant custom overmolded cable assemblies. Our company designs the highest quality cable assemblies with overmolding capabilities or produced with shrink-wrapped thermoplastic, thermoplastic rubber, and vinyl. We understand the effects that environmental factors can have on cable assemblies, and that’s why we’re proud to provide a wide range of shapes and sizes designed to shield your interior wires from heat, friction, compression, and other hazardous elements. To the right, you can watch the industrial overmolding process for yourself.


Contact CAI today to get a quote for your custom overmolded cable assemblies.

overmolded cable assembly manufacturing
overmolded cable assembly manufacturing

IP67 Industrial Cable Overmolds For Medical, Commercial Industries, & More

Among CAI’s manufacturing advantages are their pre-molding capabilities for cable assemblies. Pre-molding offers a way to bond the components of the assembly while effectively sealing off any termination points. This lends to the reliability of your assembly throughout its lifespan and lays the groundwork for a fully overmolded cable assembly, which can provide additional protection, brand identification, or cosmetics to your product. IP67 indicates resistance to harmful dust and allows our product to withstand up to one meter of freshwater for up to 30 minutes – a substantial amount of environmental protection for any kind of cable assembly.

We custom create your cable assemblies and are proud to offer specialized branding and print on wire. Recently, we were tasked with creating durable custom overmolding for a high-tech agricultural project. Our custom overmolded cable assemblies have been utilized across a variety of industries, including:

  • Medical
  • Military
  • Government
  • Communication
  • Commercial

Get a Custom Quote

At CAI, we consider ourselves to be a local company that provides global services. Whether you would like more information about the services we provide or our custom design and turnkey manufacturing capabilities, we would love to hear from you. Feel free to reach out to us using the form below.