How Prototyping Ensures Optimal Results When Making Harnesses & Assemblies In order to ensure high performance, durability, and safety in their future application, electrical components, such as wire harnesses and cable assemblies, must be made with the...
Today’s Automobiles Rely on an Intricate System of Wire Harnesses From the engine and dashboard to the headlights and A/C, there’s an intricate electrical wiring system that powers everything in automobiles. With its numerous sprawling branches, it resembles...
Why CAI is the Answer for All Your Custom Electrical Component Needs When you need to outsource the manufacturing of custom wire harnesses, cable assemblies, or other electrical components for your project and want someone who can handle it all — from design to...
As the Protective Outer Layer, the Jacket is an Essential Part of the Electrical Cable Similar to the coats and jackets we wear on cold winter days, the main reason for the jackets, or sheaths, on electrical cables is protection. While a cable jacket also...
For Best Results From Your Cable Assemblies, It Helps to Know What Not to Do In the world of cable assembly manufacturing, precision and adherence to best practices during every step are essential to ensuring safety, reliability, and optimal performance....
We wanted to share a recent story with you about how one of our clients experienced success with the implementation of a new custom overmolding process we’re calling AgriRobust. We were approached by the design team of a Fortune 500 agricultural leader with a request to partner with them on a project for a high-tech, bio-friendly feeder system. The client needed a rugged component that would hold up in close proximity to livestock. Concerns existed around the ability to withstand power-washings as well as accommodate flexible system configurations – the exact kind of conditions custom overmolding is made to withstand. As experienced experts in design and build for rugged overmolded harnesses, we were the right team for the job.
Along with the client’s product design firm and end-users, CAI helped to create a custom overmolding we now refer to as AgriRobust. AgriRobust is a highly rugged connection solution that has proven successful in diverse harnessing applications and holds up in harsh environments. In addition to the extensive field trials underway, our clients enjoy significant cost reductions through CAI’s automated assembly, process improvements, and efficient turnaround – something we take pride in during every project we work on.
“CAI’s development support and production turnaround of the ruggedized over-molded harness assembly enabled the on-time and successful launch of our recent supply system,” said PIMIOS of Cranberry Township, Pa.
The next time your project calls for a custom solution designed to meet the demands of a challenging application or environment, let’s connect. We’d love to hear what type of projects you’re working on.
CAI has the capability to design, and manufacture wire harness assemblies with precision and reliability. We can overmold cables and wire harness assemblies with a range of materials, that maximize the function of the product whether that function is extreme durability, or extreme efficiency. Our custom designed and built wire harnesses and cable assemblies can deal with friction, deal with moisture, or withstand heat. We can build to nearly and specification including those like MIL-PRF-5425