DESIGN TO DELIVERY
Since 1986, CAI has delivered custom-built, high-quality component and wire harness manufacturing to customers across the globe. Offering a personalized approach to every project, CAI partners with customers to create innovative products that exceed industry standards. Whether they’re creating niche product prototypes or helping a customer turn their idea into a full production run, CAI’s turnkey manufacturing approach delivers a complete product from design to delivery.
In-House Manufacturing Services
Wire Harness Assembly
From high-mix, low-volume requests to high-volume and beyond, CAI is a custom wire harness manufacturer offering capabilities both domestically and offshore to support our customers’ individual needs. We recognize that every customer is different, and confidently provide all harness and cabling applications, from simple point-to-point contacts to complex harnessing and overmolding. CAI is your one-stop shop for high-capacity wire harnesses and custom turnkey manufacturing services.
Overmolding Cable Assembly
CAI is a custom cable assembly manufacturer of custom overmolded cable assemblies for superior durability, secure connectivity, and branded solutions. We work with heavy-duty materials that can assist with keeping your harnesses organized and we can design and build rugged overmolded wire harnesses. As a customer-centric wire harness manufacturer, we take pride in creating assemblies that match our customers’ specific needs, which can change based on the area in which their cable assembly is being used and the environmental factors it is likely to encounter. The cables created at CAI can be customized to protect your harnesses from heat, friction, moisture, abrasion, compression, and more.
Electronic Assemblies &
Custom Box Build
With a history of providing superior electrical services, engineering staff, and diverse fabrication capabilities, CAI is a proven source for electro-mechanical and mechanical assemblies. These assemblies can be utilized in a wide array of industry-specific products, from joysticks and sensor builds to junction boxes, food service equipment, and more. We are a custom wire harness manufacturer with turnkey capabilities from overmolding to assembly.
Industries We Serve
Bridging the Distance: How Telecom Cables Connect the World
Exploring the Different Types & Attributes of Medical Cable Assemblies
When Failure is Not an Option: Custom Military Wire Harnesses & Cable Assemblies
Key Considerations When Designing Custom Automotive Wire Harnesses
Filler Material for Custom Cable Assemblies & Why It’s Needed
American Wire Gauge (AWG) System: A Valuable Resource for Choosing the Best Wires for Electrical Projects
What’s Watt? And Other Electrical Terminology Explained
How Custom Cable Assemblies Are Put to the Test
Wire & Cable Insulation: What Are Your Options?
6 Main Threats to a Cable Assembly & How to Avoid Them
CAI quickly became a strong partner with their first-class service and the ability to deliver a quality product within a short amount of time. Their communication is outstanding, it should be the benchmark for any industry. It is a true pleasure working with the team at CAI.
CAI’s domestic and offshore capabilities are a perfect blend for my client’s unique and dynamic custom cable requirements. They handle fast turn or blanket orders. They’re excellent communicators, provide great service, aggressive pricing, and aggressive lead times. They check all the boxes!
Owner, G2 INC.
CAI’s development support and production turnaround of the ruggedized over molded harness assembly, enabled the on time and successful launch of our recent supply system. Thank you all!!
Cranberry Twp. PA