DESIGN TO DELIVERY

Since 1986, CAI has delivered custom-built, high-quality component and wire harness manufacturing to customers across the globe. Offering a personalized approach to every project, CAI partners with customers to create innovative products that exceed industry standards. Whether they’re creating niche product prototypes or helping a customer turn their idea into a full production run, CAI’s turnkey manufacturing approach delivers a complete product from design to delivery.

In-House Manufacturing Services

Wire Harness Assembly

Wire Harness Assembly

From high-mix, low-volume requests to high-volume and beyond, CAI is a custom wire harness manufacturer offering capabilities both domestically and offshore to support our customers’ individual needs. We recognize that every customer is different, and confidently provide all harness and cabling applications, from simple point-to-point contacts to complex harnessing and overmolding. CAI is your one-stop shop for high-capacity wire harnesses and custom turnkey manufacturing services.
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Electronic Assemblies & Custom Box Build

ELECTRONIC ASSEMBLIES & CUSTOM BOX BUILD
Through CAI and our partner companies, we provide high levels of process integration, including PCBA (printed circuit board assembly), metal fabrication, plastic molding, printing and finishing for subassembly, plug and play, and turnkey solutions. Our company is a manufacturer of custom automotive electronics assemblies, and customized box and panel builds for companies in industrial spaces, the specialty automotive industry, and beyond.
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Overmolding Cable Assembly

Overmolding Cable Assembly

CAI is a custom cable assembly manufacturer of custom overmolded cable assemblies for superior durability, secure connectivity, and branded solutions. We work with heavy-duty materials that can assist with keeping your harnesses organized and we can design and build rugged overmolded wire harnesses. As a customer-centric wire harness manufacturer, we take pride in creating assemblies that match our customers’ specific needs, which can change based on the area in which their cable assembly is being used and the environmental factors it is likely to encounter.
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Electro-Mechanical Assemblies

ELECTRO-MECHANICAL ASSEMBLIES
With a history of providing superior electrical services, engineering staff, and diverse fabrication capabilities, CAI is a proven source for electro-mechanical and mechanical assemblies. These assemblies can be utilized in a wide array of industry-specific products, from joysticks and sensor builds to junction boxes, food service equipment, and more. We are a custom wire harness manufacturer with turnkey capabilities from overmolding to assembly.
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Our Processes

In order to consistently deliver the superior products and services we do on a regular basis, CAI offers extensive process integration capabilities, largely comprised of those listed below. As a company, we continue to do whatever it takes to make sure our customers receive the perfect product at the end of their journey with us. From prototype to production, CAI will work with you to make sure your vision is fully realized and exceeds your expectations. Take a moment to review our comprehensive list of process integration capabilities and contact us about your project today.
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Industries We Serve

Military

Industrial

Automotive

Medical

Controls

Appliances

Robotics

Telecommunication

FEATURED SERVICES

5 Top Factors in Wire Harness Safety

Designing Wire Harnesses for Harsh Environments: 8 Considerations

Meeting the Rising Domestic Demand for Wire Harnesses

Anatomy of a Wire Harness

How Overmolding Makes Good Wire Harnesses Great

7 Ways Manufacturers Ensure Fast Turnaround

9 Benefits of Hiring a Manufacturer With Global & Domestic Capabilities

Prototyping & Its Role in Wire Harness & Cable Assembly Manufacturing

10 Common Types of Wire Harnesses Used in Cars

5 Top Questions to Ask When Searching for the Right Turnkey Manufacturer

Electrical Cable Jackets (Sheaths): Purpose, Types, & Properties

7 Common Mistakes to Avoid When Crafting a Cable Assembly

Why Proper Wire Harness Length Is Essential

Cable Strain Relief: Critical Protection for Your Cables

Waterproof Cables: What They Are & Why They’re Important

Electrical Wire & Cable Crimping: Benefits & Methods

The Importance, Benefits, & Techniques of Proper Cable Management

How to Get the Most Accurate Quote for Your Cable Assembly Project

Solid vs. Stranded: Which Wire is Best for Your Electrical Application?

Wire & Cable Conductors: Purpose, Materials, & Coatings

Wire Harness Labeling: What It is & Why It Matters

Wire Harness vs. Cable Assembly: Which is Best for Your Project?

8 Key Benefits of Custom Wire Harness Manufacturing

Legacy Devices & Overcoming the Challenges of End-of-Life Components

Reasons to Partner With CAI for Your Custom OEM Cable Assembly or Wire Harness Needs

Common Types of Cable Assemblies

Building a Custom Cable Assembly: 6 Top Design Considerations

How You Can Save by Partnering With a Quality Turnkey Manufacturer

3 Top Benefits of Overmolding for Your Custom Cable Assembly

Why It’s Wise to Trust an Expert for Your Custom Box Build and Module Sub-Assembly Needs

Avoid These 8 Common Mistakes When Assembling a Custom Wire Harness

What Are Electromechanical Assemblies?

Why Outsourcing Your Custom Manufacturing Needs May (or May Not) Be Your Best Move

The Importance of Wire Harnesses & Cable Assemblies in Automation & Robotic Systems

Bridging the Distance: How Telecom Cables Connect the World

Exploring the Different Types & Attributes of Medical Cable Assemblies

When Failure is Not an Option: Custom Military Wire Harnesses & Cable Assemblies

Key Considerations When Designing Custom Automotive Wire Harnesses

Filler Material for Custom Cable Assemblies & Why It’s Needed

American Wire Gauge (AWG) System: A Valuable Resource for Choosing the Best Wires for Electrical Projects

What’s Watt? And Other Electrical Terminology Explained

How Custom Cable Assemblies Are Put to the Test

Wire & Cable Insulation: What Are Your Options?

6 Main Threats to a Cable Assembly & How to Avoid Them

How to Pick the Right Cable Shielding for Your Cable Assembly

Understanding the 4 Key Stages in the Custom Wire Harness Manufacturing Process

Heat Shrink Tubing & 4 Ways It Improves Wires & Cables

CAI Celebrates 35 Years of Superior Custom Manufacturing

Cable Shielding & Why It’s So Important for Electrical Cable Assemblies

4 Big Reasons to Outsource Your Custom Manufacturing Needs

Testimonials

The team at Corey Associates not only provides a quality product with quick turnaround on quotes and delivery but are great communicators and have excellent customer service. It is a pleasure working with the team over the past 5 years.

YOKOGAWA FLUID IMAGING TECHNOLOGIES, INC.

MAINE

CAI’s development support and production turnaround of the ruggedized over molded harness assembly, enabled the on time and successful launch of our recent supply system. Thank you all!!

PIMIOS

CRANBERRY TWP. PA

CAI quickly became a strong partner with their first-class service and the ability to deliver a quality product within a short amount of time. Their communication is outstanding, it should be the benchmark for any industry. It is a true pleasure working with the team at CAI.

VASTEX INTERNATIONAL

BETHLEHEM, PA

CAI’s domestic and offshore capabilities are a perfect blend for my client’s unique and dynamic custom cable requirements. They handle fast turn or blanket orders. They’re excellent communicators, provide great service, aggressive pricing, and aggressive lead times. They check all the boxes!

Owner, G2 INC.

I have worked closely with Corey Associates for the past 15 years. They have shown a perfect record in delivery and quality performance over that time. They are a helpful and cooperative supplier that we count on to meet our customer expectations.

Ken Smith

Director of Procurement

Legrand, North and Central America

CAI is a strong supply partner. They are customer and quality focused. Over the last 15 years, they have consistently provided competitive quality solutions to our requirements using both their domestic and international resources.

ENERCON TECHNOLOGIES

GRAY, MAINE

Enercon Technologies

Get a Custom Quote

At CAI, we consider ourselves to be a local company that provides global services. Whether you would like more information about the services we provide or our custom design and turnkey manufacturing capabilities, we would love to hear from you. Feel free to reach out to us using the form below.