Why CAI is the Answer for All Your Custom Electrical Component Needs When you need to outsource the manufacturing of custom wire harnesses, cable assemblies, or other electrical components for your project and want someone who can handle it all — from design to...
As the Protective Outer Layer, the Jacket is an Essential Part of the Electrical Cable Similar to the coats and jackets we wear on cold winter days, the main reason for the jackets, or sheaths, on electrical cables is protection. While a cable jacket also...
For Best Results From Your Cable Assemblies, It Helps to Know What Not to Do In the world of cable assembly manufacturing, precision and adherence to best practices during every step are essential to ensuring safety, reliability, and optimal performance....
To Realize Their Benefits, Wire Harnesses Must Be Be Optimally Sized Designed to transmit signals and power smoothly within an electrical system, wire harnesses are the organized bundles of wires, cables, and connectors used in a wide variety of electrical...
CAI Overmolds Off-the-Shelf Solutions for Optimal Cable Strain Relief Traversing long distances and used in a variety of demanding environments to transport power and data to and from electrical devices, electrical cables and cable assemblies must be built to...
Because CAI is committed to surpassing our customer’s expectations, we don’t just offer harness assemblies. We provide customized cosmetic options for wire harness assemblies that will serve to increase their safety and functionality.
Most of our products may be hidden in the core of precise manufacturing projects, however, our cosmetic options become exceptionally useful during the servicing of those machines and systems. At the forefront of our cosmetic options is overmolding of different colors for your wires. We offer functionality to the servicing side of products by providing colors that help identify those wires. This is a sizable benefit when it comes to the schematic operating of your product design. The color-coding of harness assemblies helps support the assembly of new products, and acts as a sort of road map for where certain wires should be located.
Additional customized cosmetic options for wire harness available include labeling, color matching, color overmolding, branding printing and more.
We value supporting our customers who specialize in constructing safety equipment and offer the convenience of color coding their safety wires for increased recognizability.
Furthermore, we have the ability to custom color exterior or individual wires, standard wires and wire jackets. We understand that your appliances and products require technically precise wiring, usually composed of a specific sequence of wires. We support your company by color-coding your wires in that precise sequence to ensure they are easily identifiable. Our customer-centric culture means we work closely with each customer to ensure your cosmetic options are just what you desire.
CAI provides custom overmolding for wire harness assemblies to enhance the harness’ safety. Providing coloring to your overmoldings add to their safety factor.
The process is similar to injection molding, where various resins are melted and mixed. However, to add certain colors, we inject the resins with color.
CAI also offers printing options as an aesthetic and functional benefit for wire identification, tracing and branding. We can custom overmold a wire with a certain color, then print and match the name brand on the wires and jacket. Another option is printing stripes on wires which aid in necessary tracing and operational service coding.
So, if you’re looking for cosmetic options for wire harness that will increase the functionality of your custom wire harnesses, look no further than CAI.
Since 1986, CAI has delivered custom, high-quality components and wire harness manufacturing to customers across the globe. Offering a personalized approach to every project, CAI partners with customers to create innovative products that exceed industry standards.
Whether we’re creating niche product prototypes or helping a customer turn their idea into a full production run, CAI’s turnkey manufacturing approach delivers a complete product from design to delivery.
CAI’s expertise allows us to produce cost-effective wire harnessing solutions in most any industry or project. We understand the idiosyncrasies of your detailed plans and why following your process is so important. Our personalized, customer-centric process will make sure that your project’s every need is met.
For more information on why our wire harnessing process is the best fit for your project, visit the wire harnessing page on our website or reach out to our team to start work on your custom project.