Why CAI is the Answer for All Your Custom Electrical Component Needs When you need to outsource the manufacturing of custom wire harnesses, cable assemblies, or other electrical components for your project and want someone who can handle it all — from design to...
As the Protective Outer Layer, the Jacket is an Essential Part of the Electrical Cable Similar to the coats and jackets we wear on cold winter days, the main reason for the jackets, or sheaths, on electrical cables is protection. While a cable jacket also...
For Best Results From Your Cable Assemblies, It Helps to Know What Not to Do In the world of cable assembly manufacturing, precision and adherence to best practices during every step are essential to ensuring safety, reliability, and optimal performance....
To Realize Their Benefits, Wire Harnesses Must Be Be Optimally Sized Designed to transmit signals and power smoothly within an electrical system, wire harnesses are the organized bundles of wires, cables, and connectors used in a wide variety of electrical...
CAI Overmolds Off-the-Shelf Solutions for Optimal Cable Strain Relief Traversing long distances and used in a variety of demanding environments to transport power and data to and from electrical devices, electrical cables and cable assemblies must be built to...
We’ve all experienced it — the frustration of a dropped call, spotty WIFI or that radio station that attempts to power through static. Telecommunications, or “communication over a distance by cable, telegraph or broadcasting,” has never been more important than the present for distance communications. As consumers all over the world are learning how to work from home, shop online and effectively utilize telehealth options, the correct wiring is — quite literally — what keeps us running smoothly. Make sure your Your telecommunications is safeguarded with CAI Manufacturing.
CAI produces personalized, high-quality solutions for the telecommunications market, and prides itself on products that exceed the expectations and individualized attention of every client it serves. We also offer IP67 cable connections and overmolds to add an additional layer of protection for your wires. These overmolds prevent damage from dust and water, extending the lifespan of your equipment. Overmolding allows CAI to use injection molding, combining wire and connectors into a single piece that can be customized to specification.
Since the world depends on communication solutions for nearly every aspect of life, it’s important to remember that protecting wires is one of the most important steps of ensuring that there are as few disruptions as possible. CAI uses potting — the process of fully filling an electrical component to aid in the resistance of shock and vibration, and the prevention of water, moisture, and corrosion — to protect the product. This process has been used to equip plugs and connectors, cables, and wire harnesses and more with additional environmental protection.
Since 1986, CAI has delivered custom, high-quality components and wire harness manufacturing to customers across the globe. Offering a personalized approach to every project, CAI partners with customers to create innovative products that exceed industry standards.
Whether we’re creating niche product prototypes or helping a customer turn their idea into a full production run, CAI’s turnkey manufacturing approach delivers a complete product from design to delivery.
Our expertise allows us to produce cost-effective wire harnessing solutions in most any equipment project and ensure your your telecommunications is safeguarded with CAI Manufacturing. Our expertise allows us to understand the idiosyncrasies of your detailed plans and why following your process is so important. Our personalized, customer-centric process will make sure that your project’s every need is met.
For more information on why our wire harnessing process is the best fit for your project, visit the wire harnessing page on our website or reach out to our team to start work on your custom project.