Why CAI is the Answer for All Your Custom Electrical Component Needs When you need to outsource the manufacturing of custom wire harnesses, cable assemblies, or other electrical components for your project and want someone who can handle it all — from design to...
As the Protective Outer Layer, the Jacket is an Essential Part of the Electrical Cable Similar to the coats and jackets we wear on cold winter days, the main reason for the jackets, or sheaths, on electrical cables is protection. While a cable jacket also...
For Best Results From Your Cable Assemblies, It Helps to Know What Not to Do In the world of cable assembly manufacturing, precision and adherence to best practices during every step are essential to ensuring safety, reliability, and optimal performance....
To Realize Their Benefits, Wire Harnesses Must Be Be Optimally Sized Designed to transmit signals and power smoothly within an electrical system, wire harnesses are the organized bundles of wires, cables, and connectors used in a wide variety of electrical...
CAI Overmolds Off-the-Shelf Solutions for Optimal Cable Strain Relief Traversing long distances and used in a variety of demanding environments to transport power and data to and from electrical devices, electrical cables and cable assemblies must be built to...
It’s nearly impossible to reflect on the past 19 months and not think of the pandemic that paralyzed the world. There are few industries that felt the effects of lockdowns, closures and restrictions more than live shows, including concerts, shows and theater. According to experts, while gatherings are slowly returning, it can be more than five years until turnout is back to pre-pandemic levels. However, regardless of the size of the crowd, sound controls are always needed. No matter the sophistication of the systems, wire harnesses are essential for production and organization.
The correct harness is especially important for sound equipment for safety, efficiency and accuracy. In addition to preventing potential fall hazards from multiple wires either getting tangled or in foot traffic, our custom wire harnessing ensures all wires are in the correct location, without hassle. Customizing your wire harness to provide the protection your wires require, CAI is dedicated to remaining customer-centric throughout the full manufacturing process, from design to production.
In sound controls, CAI’s potting process involves fully filling an electrical component or housing with compound options to aid in the resistance of shock and vibration while addressing a myriad of other environmental exposures such as water, moisture, and corrosives. We use epoxy, silicone and urethane in the potting process to provide extra protection for equipment plugs, cables, wire harnesses, connectors, control units, sensors, circuit boards and more.
Since 1986, CAI has delivered custom, high-quality components and wire harness manufacturing to customers across the globe. Offering a personalized approach to every project, CAI partners with customers to create innovative products that exceed industry standards.
Whether we’re creating niche product prototypes or helping a customer turn their idea into a full production run, CAI’s turnkey manufacturing approach delivers a complete product from design to delivery.
Our expertise allows us to produce cost-effective wire harnessing solutions in most any equipment project. Our expertise allows us to understand the idiosyncrasies of your detailed plans and why following your process is so important. Our personalized, customer-centric process will make sure that your project’s every need is met.
For more information on why our wire harnessing process is the best fit for your project, visit the wire harnessing page on our website or reach out to our team to start work on your custom project.