Why a U.S. Partner Matters More Than Ever In today’s fast-changing global marketplace, the ability to produce quality electrical components efficiently and reliably has never been more critical. For industries that rely heavily on wire harnesses, cable...
Join Us at Booth #227 to Explore High-Quality, Cost-Effective Manufacturing Solutions Following another strong showing at the New England Design-2-Part Show (D2P) in October, CAI — Pennsylvania’s leading manufacturer of high-quality components and wire...
245 Companies Expected for Region’s Largest Design & Contract Manufacturing Trade Show Following their attendance at the Greater Ohio Design-2-Part Show in September, CAI — the leading component and wire harness manufacturer based in Pennsylvania — will be...
Leading Component & Wire Harness Specialist to Join 170 Suppliers & Manufacturers This fall, CAI — a leader in custom component and wire harness manufacturing since 1986 — will once again be attending the region’s largest design and contract...
Make Sure Your Potential Harness Partner Has the Answers You’re After Wire harnesses are critical components when it comes to the performance of countless electronic devices, supplying the power and data to make them work reliably. When you need custom wire...
In today’s fast-paced manufacturing world, performance, reliability, and speed to market are non-negotiables. Whether you’re building medical devices, industrial machinery, aerospace systems, or automotive components, the wiring inside your product can make or break its performance. That’s why custom wire harnesses are not just a minor nice-to-have detail; they’re a must to ensure your product’s strategic advantage.
At CAI, we’ve spent nearly four decades helping businesses across a wide range of industries turn complex electrical designs into reliable, production-ready wire harnesses that are built to last.
Off-the-shelf wiring solutions can be tempting for cost or speed, but when you’re designing a product that must meet strict standards or operate in demanding environments, custom is the only way to go. A well-designed wire harness does more than route power; it improves durability, simplifies assembly, enhances safety, and reduces maintenance costs long-term.
Since 1986, CAI has worked side by side with OEMs across industries to design and manufacture custom wire harnesses and assemblies that meet the highest standards. Through our comprehensive turnkey manufacturing approach, we start with your concept, whether that’s a sketch, a prototype, or a fully engineered design, and work with you to bring it into production with precision and care.
Our elite team of professionals provides complete support throughout the process. From early-stage engineering input to help you refine your design, to advanced overmolding for extra durability, to final assembly and testing, every step is handled in-house. The result is a high-performance product and a seamless, satisfying customer experience.
We understand that your product can only be as good as its components. That’s why we approach each harness with attention to detail, quality control, and a focus on long-term reliability. Whether you’re producing low volumes for a niche application or ramping up for large-scale production, CAI is built to scale with you.
Located in North America, we offer the flexibility, responsiveness, and quality assurance that offshore suppliers often can’t match. Our domestic operations mean better communication, shorter lead times, and full control over the production process — all while supporting American jobs and manufacturing excellence.
While we also serve customers across the globe, everything starts at home, in our Pennsylvania facility, where our combination of innovation and experience sets us apart. Over the years, we’ve become a trusted partner to medical, automotive, aerospace, electronics, and industrial companies that count on us for high-quality, cost-effective electrical component solutions.
If you’re developing a new product, working on a redesign, or simply need a more reliable supplier for your wire harnesses, we’d love to hear from you. At CAI, we bring more than just manufacturing. We bring problem-solving, partnership, and a commitment to helping you succeed.
Contact us today to learn more about our capabilities or to start a conversation about how we can support you and your unique electrical needs. We’re ready when you are to help you power your next project.